A tube filling and sealing machine is a machine that is used to fill and seal tubes with a variety of products, such as creams, gels, lotions, foods, and pharmaceuticals. The machine operates by first placing an empty tube onto a filling nozzle, which then dispenses a specific amount of product into the tube. The tube is then sealed at one end, typically by heat-sealing or crimping, and the other end is either sealed or left open for the product to be dispensed.
Tube filling and sealing machines can be either manual or automated, and they can be designed to fill and seal tubes of various sizes and materials. These machines are commonly used in the cosmetics, food, and pharmaceutical industries, as they provide a convenient and efficient way to package and dispense products. Some tube filling and sealing machines can be integrated with other packaging equipment, such as capping machines and labeling systems, to create a complete packaging line.
Automatic Tube Filling And Sealing Machine (20-60Tubes/Min)
- With 12 working stations and matching with manipulator, the machine is able to meet different type of tail folding, sealing requirements of plumbum tube, ALU tube, plastic tube and laminated tubes. It is a multi-purpose machine.
- Tube feeding, eye marking, tube interior cleaning (optional), material filling, sealing (tail folding), batch number printing, finished products discharging can be performed automatically (the whole procedure).
- Servo control makes it precise and convenient to adjust the filling amount by touch screen.
- According to the different length of the tube, height of tube chamber, tube hopper can be adjusted easily by motor. With external reversal feeding system, makes tube charging more convenient and tidy.
- The mechanical linkage photo sensor precision tolerance is less than 0.2mm. The chromatic aberration scope between tube and eye mark is reduced.
- Photo-electronic, electric, pneumatic integrative control is applied with the machine. No tube, no filling. It gives an alarm when low pressure occurs. The machine stops automatically if tube error or open the safety door.
- Three-layer jacket instant heater with inside air heating, it won't damage the pattern outer wall of tube and achieves firm and beautiful sealing effect.
| Filling volume | 30-125g /unit (Adjustable) |
| Filling accuracy | <=±1% |
| Capacity | 2000-2500unit/hour, Adjustable |
| Tube diameter | Φ10-50 mm |
| Tube length | 50-200mm |
| Hopper volume | 30L |
| Power | 380V/220V (Optional) |
| Air pressure | 0.4-0.6 MPa |
| Equipped motor | 1.1KW |
| Machine power | 5kw |
| Inner wind motor | 0.37kw |
| Convulsions motor | 0.37kw |
Semi Automatic Tube Filler And Sealer (Rotary Type 10-30Tubes/Min)
- The material contact parts are made of stainless steel SUS304 and SUS316 is optional
- The connection of the various is used the quick-change device, which is easy to disassemble and clean;
- High-quality pneumatic components
- The height of conveyor table can be adjusted easily by a hand wheel for different tubes
- Pistol plunger filling system processed by digital controlled lathe to guarantee a high filling precision of 1%. And the volume is adjustable.
- The filling speed can be adjusted freely a VFD
- Production counter could be displayed on the control cabinet
- Inner heating and out heating technology, a stable and good looking sealing is got.
| Voltage (V/Hz) | AC 220V/50HZ 110V/60HZ |
| Power | 1.1KW |
| Gas source | 0.6-0.8(MPa) |
| Tube mateial | Aluminum,Plastic |
| Tube diameter | 10-50mm（Can be customized） |
| Tube length | 60-250mm（Can be customized） |
| Gas consumption | 0.3(m³/min) |
| Measuring accuracy | ±0.5~1% |
| Machine material | Stainless steel |
| Capacity | 25-30(pcs/min) |
| Outline dimension | 1130L×700W×1430Hmm |
Semi Automatic Tube Filler And Sealer (Linear Type 6-12Tubes/Min)
Semi automatic tube filling sealing machine is mainly used for soft plastic tube filling, sealing and coding process.
Reasonable structure, function, easy operation, accurate loading, smooth operation, low noise. The PLC programmable controller is adopted to make the machine run in a programmed way, and the process from liquid to high viscosity fluid material (paste) to filling and sealing to marking batch number (including production date) is fully automatic.It is the filling and sealing equipment for aluminum pipe, plastic pipe and compound pipe in cosmetics, pharmaceutical, food, adhesives and other industries, in line with GMP standard requirements.
- 304 Stainless steel frame construction
- Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling;
- Automatic infeed turntable diameter 550mm
- Hot foil coding machine
- Servo motor and PLC and Touch Screen assure prefect label exact
- Automatically check the length of labels
- Equipped with warning device of insufficient labels, broken labels
- No bottle, no labeling
- No labels, no labeling and automatic warning
- No Ribbon, automatic warning
- The bottle stand on the tray, and automatic lay down on conveyor for labeling
- Servo motor control label, no label break, high speed.
| Sealing Dia | 13-50mm |
| Tube height | 60-210mm |
| Filling range | A: 6-60ml B: 10-120ml C: 25-250ml |
| Power supply | AC220V 50/60HZ single phase |
| Power | 2.6KW |
| Capacity | 6-12 tubes/min |
| Machine Body | 304 # SS |
| HS code | 84223090 |
| Packing size | 1010*810*1430mm |
| Gross Weight | 185kg |
High Speed Tube Filling And Sealing Machine (80-120Tubes/Min)
Automatic plastic/lami tube filling and sealing machine is a new filling equipment which is independently developed and designed and manufactured by our company, based on foreign advanced filling and sealing machine type and combined with the domestic actual circumstances of plastic/lami tube.The machine type is wholly closed in stainless steel, suitable to filling and sealing of various specifications plastic/lami tube, max speed reaches120 tubes per minute, actual normal speed reaches 80 to 120 tubes per minute, variable speed via frequency converter. Filling precision is equal to or less than 0.5%. The sealing manner for plastic/lami tubes is hot air sealing.
- High speed plastic/lami tube filling and sealing machine is a full automatic double stations type. Adopting advanced drive technology and combining domestic actual circumstances, the unique main drive system is designed, Cam is a forged steel part which assures durability;
- Cylinder severed as spring of cam roller assures constant elasticity. Adopting most advanced imported synchronous belt in the world to delivering tube cup, encoder and PLC communication programming and touch screen operator panel, the machinery operation is controlled by mechanical cam and pneumatic component etc. The machine provides secure and stable production at high speeds via frequency converter to modulate the velocity, so making filling more precise. In order to correspond to GMP demands, the wearable sliding bearing above work table is imported from Germany, unnecessary to oil, thereby reducing pollution;
- In order to guarantee stable and reliable operation, use the worm gear and worm screw main motor; In order to protect machine, torque limiter and tightened to prevent the overload; In order to guarantee high speed operation ,use the synchronous belt;
- The whole machine advances both in configuration and allocation, equipped with Chinese fault indication and alarm signaling system, owning such characteristics as ease of handling for operation and maintenance and cleaning. The machine may be used independently, or united with fully automatic carton package machine, fully automatic shrink film package machine to become a linkage production line.
| Application | Commodity, Chemical |
| Packaging Type | Other |
| Packaging Material | Plastic |
| Automatic Grade | Automatic |
| Driven Type | Electric |
| Voltage | 220V |
| Dimension(L*W*H) | 2350*1300*2400mm |
| Weight | 1400Kg |
| Warranty | 1 Year |
| Filling Accuracy | ≤±0.5% |
| Product capacity | 80-120pcs/min |
| Filling volume | 5-250ml |
| Filling accuracy | ≤±0.5% |
| Tube length | 50-250mm |
| Tube diameter | 12- 50 |
| Tube material | Plastic compound tube |
A tube filling and sealing machine is a mechanical device that is used to fill and seal tubes with a variety of products, including creams, ointments, gels, and pastes. These machines are commonly used in the cosmetics, pharmaceutical, and food industries, as they provide a cost-effective and efficient way to package products for distribution and sale.
In this ultimate guide, we will cover the different types of tube filling and sealing machines available, their features and capabilities, and the factors to consider when purchasing a machine for your business. We will also discuss the various filling and sealing methods used by these machines and provide some tips for maintaining and troubleshooting them.
Types of Tube Filling and Sealing Machines
There are several types of tube filling and sealing machines available on the market, each with its own set of features and capabilities. Some of the most common types include:
- Semi-automatic tube filling and sealing machines: These machines are manually operated and are suitable for small-scale production. They are generally more affordable than fully automatic machines and are easy to operate, making them a popular choice for businesses just starting out.
- Fully automatic tube filling and sealing machines: These machines are fully automated and are suitable for large-scale production. They are typically more expensive than semi-automatic machines and require a higher level of operator training. However, they offer higher production speeds and better accuracy and consistency, making them a good choice for businesses looking to increase efficiency and productivity.
Features and Capabilities
Tube filling and sealing machines are available in a range of sizes and configurations to suit the needs of different businesses. Some of the key features and capabilities to consider when purchasing a machine include:
- Production speed: The production speed of a tube filling and sealing machine is an important factor to consider, as it will determine how quickly the machine can fill and seal tubes. Higher production speeds are generally more expensive, but they can be a good investment for businesses looking to increase efficiency and productivity.
- Filling accuracy: The filling accuracy of a tube filling and sealing machine is important to ensure that the correct amount of product is dispensed into each tube. Some machines are equipped with weight sensors or other precision filling systems to ensure accurate filling.
- Product compatibility: Different tube filling and sealing machines are compatible with different types of products, so it is important to choose a machine that is suitable for your specific product. For example, some machines are designed for use with viscous products like creams and ointments, while others are better suited for thin liquids or gels.
- Sealing method: There are several methods used by tube filling and sealing machines to seal the tubes, including heat sealing, ultrasonic sealing, and threading. Each method has its own advantages and disadvantages, so it is important to choose a machine that uses the most appropriate sealing method for your product.
- Tube size compatibility: Tube filling and sealing machines are available in a range of sizes to accommodate different tube sizes. It is important to choose a machine that is compatible with the size of the tubes you will be using.
- Ease of operation: If you are new to using a tube filling and sealing machine, it is important to choose a machine that is easy to operate and maintain. Some machines come with user-friendly interfaces and clear instructions, which can make it easier for operators to learn how to use the machine.
- Maintenance and repair: Like any mechanical device, tube filling and sealing machines require regular maintenance and may need to be repaired from time to time. It is important to choose a machine from a reputable manufacturer that offers good after-sales support, including technical assistance and spare parts.
- Certification and compliance: Depending on the type of product you are filling and sealing, you may need to ensure that your tube filling and sealing machine meets certain certification and compliance standards. For example, pharmaceutical and food packaging may require machines to meet specific hygiene and safety standards.
Filling and Sealing Methods
There are several methods used by tube filling and sealing machines to fill and seal tubes. Some of the most common methods include:
- Heat sealing: Heat sealing is a common method used to seal tubes, particularly those made from plastic or laminate materials. It involves using heat to melt the material together, creating a strong and durable seal.
- Ultrasonic sealing: Ultrasonic sealing uses high-frequency sound waves to create heat and pressure, which is used to seal the tubes. This method is typically used for sealing tubes made from plastic or laminate materials, and is known for its precision and speed.
- Threading: Threading involves creating a screw-like closure on the tube by pressing a pre-cut plastic or metal cap onto the end of the tube. This method is often used for sealing tubes made from plastic or metal, and is known for its simplicity and low cost.
Tips for Maintaining and Troubleshooting Tube Filling and Sealing Machines
Proper maintenance and troubleshooting can help ensure that your tube filling and sealing machine operates efficiently and effectively. Here are some tips to keep in mind:
- Follow the manufacturer's recommended maintenance schedule: Most tube filling and sealing machines come with a recommended maintenance schedule, which should be followed to ensure the machine is operating at its best. This may include cleaning and lubrication, as well as replacing worn or damaged parts.
- Keep the machine clean: Proper cleaning is essential to ensure that your tube filling and sealing machine operates smoothly and efficiently. This may involve regularly cleaning the filling and sealing stations, as well as the surrounding areas of the machine.
- Use the right type of lubricant: Using the right type of lubricant is essential to ensure that your machine's moving parts operate smoothly and effectively. Be sure to use the lubricant recommended by the manufacturer to avoid damaging the machine.
- Address problems as soon as they occur: If you notice any issues with your tube filling and sealing machine, it is important to address them as soon as possible to avoid further damage or downtime. This may involve consulting the machine's manual or contacting the manufacturer for technical assistance.
Conclusion
Tube filling and sealing machines are essential for businesses that produce and package a variety of products, including creams, ointments, gels, and pastes. These machines offer a cost-effective and efficient way to package products for distribution and sale, and are commonly used in the cosmetics, pharmaceutical, and food industries.
When purchasing a tube filling and sealing machine, it is important to consider the type of machine, its features and capabilities, and the filling and sealing method it uses. Proper maintenance and troubleshooting can also help ensure that your machine operates efficiently and effectively.
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